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Machining Swarf Processor

Mach Separator

『Continuous automatic machining swarf deoiling separator』

Aren’t you wasting recyclable waste (cutting oil)?

● Cost reduction by recycling oil
● Working environment improvement by cleaning up the factory
● Global environmental protection by reducing carbon dioxide
MS-108 ★MS-108

<iso14000>now becomes a world standard. Companies are expected not only to reduce the processing costs, but also to prevent and improve the global environment. The “Mach separator” is the answer.


Features

【Surprising collection of cutting oil]】
The rotary bucket (rotating body) developed Our technical know-how enables to deoil machining swarf effectively. 88 to 98% of deoiling ratio (Depending on the types of machine swarf)

【A large profit with a small investment】
Simple and high-functional mechanism prevents the machine from malfunction. Affordable price, space saving and easy installation.

【A compact design emphasized on functions】
Mechanism focused on maintenance. Less vibration and noise achieve a low-noise operation.


Dimensions

*Click the illustration to enlarge.


MS-50C MS-50C
φ340×270(L=390+α)
>Click for PDF
MS-108 MS-108
φ406×340(L=570+α)
>Click for PDF
MS-301 MS-301
φ670×600(L=790+α)
>Click for PDF

Specifications

  MS-50C MS-108 MS-301
Rotary bucket dimensions Approx. φ 200mm Approx. φ 180mm Approx. φ 290mm
Rotating speed 1400/1680rpm
(50/60Hz)
1900/2300rpm
(50/60Hz)
1500/1800rpm
(50/60Hz)
Motor capacity 0.2kw
3-phase 200V
0.4kw
3-phase 200V
0.75kw
3-phase 200V
Processing capacity 50~80L/Hr 100~150L/Hr 300~500L/Hr
Main body weight Approx. 48kg Approx. 98kg Approx. 210kg


Structure and Description
Machining swarf put into the slot is deoiled inside the rotary bucket. It moves along the wall surface, then is ejected from the bucket and drops from the ejecting slot. Removed oil is recovered separately from the drain.



Cost reduction Examples

(For a leading auto manufacture: MS-108)

Cutting Gun drill
Cutting disposal amount 33,000L
Cutting oil recovered amount Approx. 1,500 l/month
Amount of money gained by recovered cutting oil Approx. 375,000 yen/month


Variations
MS-50C MS-50C
MS-108 MS-108
MS-301 MS-301

Model MS-50C MS-108 MS-301
Disposal amount 50~80l/Hr 100~150l/Hr 300~500l/Hr
Main target machine Broaching machines, gear cutting machines and hobbing machines Broaching machines, gear cutting machines, hobbing machines, automatic screw machines, specialized machines and gun drill machines, etc. Broaching machines, gear cutting machines, hobbing machines, automatic screw machines, various types of specialized machines and gun drill machines, etc.


Example of a Continuous Automatic Device
Machining swarf from the cutting machine is brought out from the cutting machine along the chip conveyer and is put into the mach separator.
Machining swarf is deoiled centrifugally, and then is dropped down to the carriage just under the separator. Removed oil is recovered separately from the drain.
Example of a Continuous Automatic Device

Contact by e-mail

For eco-friendly hardware
[Ecology and Energy System Division] Tel: 0567-22-0191
For fine mesh and fine lath products
[Operation Division] Tel: 0567-22-0190