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Productivity Improvement Support Equipment

QPS Device

Quality assurance and shortage prevention. Efficient nut welding.
Weld nut automatic counting and inspection device「QPS Device」 [Patent pending]

● Detects shortage and unprocessed parts.
Docked with the spot machine, the pick-up slot is opened and closed to count up parts accurately. Detects unprocessed parts and beeps. Multiple welding points can be registered to detect defective processed parts and to reduce inspection time.

● Reduces cost on the production site.
Worker hours for inspection process are effectively reduced by QPS device. Labor cost is reduced and production efficiency is drastically improved. Can be installed just by docking with the counter of the existing spot machine. No need to purchase new equipment.
QPS Device

Features

Nut welding is essential in manufacturing; however, there are always a need of quality assurance and an error in quality. Inspection process is one of the concerns to solve in the production site.
Our self-developed product QPS device Model FP-2004 detects unprocessed parts and quantity error, and drastically improves production efficiency.


Inspection process is necessary. Inspection process is necessary.
Discharge slot is locked until a certain number of parts are ejected. Inspection is not necessary. Discharge slot is locked until a certain number of parts are ejected. Inspection is not necessary.

The QPS device docked with the spot machine also beeps when properly-processed parts are not ejected or unprocessed parts are detected. The number of welding points can easily be set. If the number of the welding points is less than the registered numbers, the part is detected as a defective part and the buzzer beeps.


Dimensions
QPS Device/Dimensions

Specifications

Service power AC100V
Power consumption 40W/H
Rated frequency 50/60Hz
Working air pressure 4Kg'f/m2
Acceptable air volume 1/4
Workpiece size MAX 50×150
Processing capacity 1200pcs/H
Main body weight Approx. 30 kg
Main body painting blue


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